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PCB Design Guidelines
Posted by ganesh at 8:29 PM
Saturday, December 27, 2008
Labels: ELECTRONICS ZONE
Simple Security Wire Loop Alarm Circuit
Posted by ganesh at 8:28 PM
Light to Frequency Converter
Posted by ganesh at 8:22 PM
This circuit uses a CMOS version of the classic 555 timer, to form a light intensity to frequency converter. A small PIN photo diode is used as the light detector. The pulses produced are short, so in some applications you may want to stretch them or feed them through a flip/flop to produce a square wave signal. Although the circuit shown is designed for a 5v supply, it could operate from almost any voltage from 3v to 15v. |
The 555 timer circuit is configured as a free running oscillator. When a PIN photodiode is reversed biased, it leaks current proportional to the light intensity hitting lt. The photodiode leakage current charges the 0.01uF capacitor. When the voltage of the capacitor reaches about 2/3 of the supply voltage, the pin 3 output of the 555 timer swings low. This state quickly discharges the capacitor through the photo diode, until the capacitor voltage is less than 1/3 of the supply voltage. This causes the pin 3 output of the 555 to swing high again, for another charge cycle. With the component value chosen, the frequency of the oscillator will range from about 1Hz in total darkness to about 25KHz in sunlight. Other frequencies are possible by changing the value of the 0.01uF capacitor. |
Click on Schematic below to view PDF version of this Circuit |
Labels: bassic circuits
3v Low Battery Voltage Flasher Circuit
Posted by ganesh at 8:20 PM
Many battery powered devices use two AA alkaline cells. Often you will not know when it is time to replace the batteries until the device powered by them actually stops operating. The hobby circuit below can be connected to a 3v battery, to give you some warning when the battery is nearing its end of life. It will flash a LED when the battery voltage drops to about 2.4 volts. The electronic circuit draws only 1ua of current in standby mode and jumps to only 20ua when flashing, so it can safely be included without depleting the battery energy. A voltage detector IC from Panasonic (Microchip also makes similar devices) is used to monitor the battery voltage. The device’s open drain output swings low, when the battery voltage is below 2.4 to 2.5 volts. This action turns on the two transistor oscillator circuit, which drives the LED with short current pulses lasting only 2ms. I published this Flasher circuit in the January 2 issue of EDN magazine in 1997.
Labels: circuit diagram
Remote LED Indicator Light
Posted by ganesh at 8:15 PM
There are times when you would like to transmit a signal from one LED indicator light to second LED at another location. The circuit below works well for this application. It takes advantage of the fact that the internal infrared LED inside an opto-isolator has a lower voltage drop than the visible LED being tapped into. Using a darlington type opto-isolator also means very little current needs to be diverted to the isolator. The photodarlington side of the isolator can be used to turn on the remote LED using any convenient DC source. In automotive applications, this is often 12v. You can also use the output of the opto-isolator to drive a low power beeper. This might be handy for something like a “check engine” or a “windshield washer fluid” light. |
Click on Schematic to view PDF |
PCB Design with TINA
Posted by ganesh at 7:48 PM
Create single, double-sided or multilayer PCBs of your circuits with a single mouse click, using automatically-placed and routed components. All components in TINA are "PCB-ready" and have associated footprints. If necessary, you can review and edit a component's footprint using the components' spreadsheet. TINA's unique 3D capability displays a schematic with the physical parts in place of their electronic symbols. You can also view the PCB in 3D from any angle to see how it will look after manufacture.
The fully integrated layout module of TINA 7 has all the features you need for advanced PCB design, including powerful autoplacement & autorouting, flexible PCBs, manual and "follow-me" trace placement, DRC, forward/back annotation, pin/gate swapping, keep-in/out areas, thermal relief, fanout, plane layers, Gerber file output and much more.
Single layer SMD circuit
Schemaric diagram
Schematic with 3D view of parts
Single sided layout
3D view of the circuit
Double layer through-hole circuit
Schematic diagram of a double-sided design
3D part preview on the schematic
PCB layout with Top (red) layer selected
PCB layout with Bottom (green) layer selected
3D view of the top side
Looking at the bottom layer
4-layer SMD circuit
Schematic diagram of the 4-layer SMD design
PCB layout of the 4-layer SMD design
3D view of the top side
3D view of the bottom side
Flexible PCB Layout (Flex PCB)
Flex PCBs are PCBs whose electronic devices are mounted on flexible plastic substrates. They are widely used in modern electronics where space is a critical factor e.g., cameras, mobile phones, etc. TINA supports Flex PCB design, which we will introduce by way of an example. Our example will consist of a conventional rigid PCB with two flexible extensions.
Example file „PIC Flasher DIP4SW flex top.TSC” from the Examples\PCB folder of TINA.
TINA can present a 3D view of the circuit board. Press the rightmost button (3D View) in the TINA PCB Designer program see the PCB as presented in the next figure.
Labels: pcb design
Simple Electronic Lock Project
Posted by ganesh at 11:28 AM
Download PDF version of this page
There are six (or more) push switches. To 'unlock' you must press all the correct ones at the same time, but not press any of the cancel switches. Pressing just one cancel switch will prevent the circuit unlocking. When the circuit unlocks it actually just turns on an LED for about one second, but it is intended to be adapted to turn on a relay which could be used to switch on another circuit.
Please Note: This circuit just turns on an LED for about one second when the correct switches are pressed. It does not actually lock or unlock anything!
This project uses a 555 monostable circuit.
Parts Required
resistors: 470, 100k ×2, 1M
capacitors: 0.1µF, 1µF 16V radial
red LED
555 timer IC
8-pin DIL socket for IC
on/off switch
push-switch ×6 (or more)
battery clip for 9V PP3
stripboard 12 rows × 25 holes
12V to 120V Inverter
Posted by ganesh at 11:26 AM
The easiest and least expensive way to get a large T1 is to re-wind an old microwave transformer. These transformers are rated at about 1KW and are perfect. Go to a local TV repair shop and dig through the dumpster until you get the largest microwave you can find. The bigger the microwave the bigger transformer. Remove the transformer, being careful not to touch the large high voltage capacitor that might still be charged. If you want, you can test the transformer, but they are usually still good. Now, remove the old 2000 V secondary, being careful not to damage the primary. Leave the primary in tact. Now, wind on 12 turns of wire, twist a loop (center tap), and wind on 12 more turns. The guage of the wire will depend on how much current you plan to have the transformer supply. Enamel covered magnet wire works great for this. Now secure the windings with tape. Thats all there is to it. Remember to use high current transistors for Q1 and Q2. The 2N3055's in the parts list can only handle 15 amps each.
Remember, when operating at high wattages, this circuit draws huge amounts of current. Don't let your battery go dead :-).
Since this project produces 120 VAC, you must include a fuse and build the project in a case.
You must use tantalum capacitors for C1 and C2. Regular electrolytics will overheat and explode. And yes, 68uF is the correct value. There are no substitutions.
This circuit can be tricky to get going. Differences in transformers, transistors, parts substitutions or anything else not on this page may cause it to not function.
If you want to make 220/240 VAC instead of 120 VAC, you need a transformer with a 220/240 primary (used as the secondary in this circuit as the transformer is backwards) instead of the 120V unit specified here. The rest of the circuit stays the same. But it takes twice the current at 12V to produce 240V as it does 120V.
Check out this forum topic to answer many of the most commonly asked questions about this circuit: 12 - 120V Inverter Again. It covers the most common problems encountered and has some helpful suggestions.
Related Circuits
Part
Total Qty.
Description
Substitutions
C1, C2
2
68 uf, 25 V Tantalum Capacitor
R1, R2
2
10 Ohm, 5 Watt Resistor
R3, R4
2
180 Ohm, 1 Watt Resistor
D1, D2
2
HEP 154 Silicon Diode
Q1, Q2
2
2N3055 NPN Transistor (see "Notes")
T1
1
24V, Center Tapped Transformer (see "Notes")
MISC
1
Wire, Case, Receptical (For Output)
Labels: inverter
Automatic Room Lights
Posted by ganesh at 11:14 AM
5 band graphic equalizer using a single IC/chip
Posted by ganesh at 11:09 AM
The five center frequencies are independently set using external capacitors, and as the output stage buffer amplifier and tone control section are independent circuits, fine control over a part of the frequency bandwidth is possible, By using two BA3812Ls, it is possible to construct a 10-point graphic equalizer. The amount of boost and cut can be set by external components.
The recommended power supply is 8V, but the circuit should work for a supply of 9V also. The maximum voltage limit is 16V.
The circuit given in the diagram operates around the five frequency bands:
100Hz
300Hz
1kHz
3kHz
10kHz
Digital Volume Control
Posted by ganesh at 11:06 AM
A readily available IC from Dallas semiconductor, DS1669 is used here.
FEATURES:
Replaces mechanical variable resistors
Electronic interface provided for digital as well as manual control
Wide differential input voltage range between 4.5 and 8 volts
Wiper position is maintained in the absence of power
Low-cost alternative to mechanical controls
Applications include volume, tone, contrast,brightness, and dimmer control
The circuit is extremely simple and compact requiring very few external components.
The power supply can vary from 4.5V to 8V.
Discrete component motor direction controller
Posted by ganesh at 11:04 AM
555 Timing for a stepper motor
Posted by ganesh at 11:03 AM
I have changed the pot to 1M but the slowest speed (with the switch set to fast) is the fastest speed I require. At the slowest speed I would like to pulse the motor every 1-2 seconds.
I understand that the capacitor and resistors adjust the timing, but I dont understand the relationship between them.
Could somebody help me with this?
Dancing Lights
Posted by ganesh at 4:58 AM
Sunday, December 21, 2008
Serial Data Link Kits
Posted by ganesh at 4:43 AM
Specifications:
Transmitter L: 2-3/8" W: 2" H: 7/8"
Receiver L: 2-3/8" W: 1-7/8" H: 7/8:
Power Requirement: 12 VDC(Need a Power Supply?)
Operates at 433.92 MHz. (uses amplitude modulation)
Up to 16 Receivers can be used in a Network
See the following documents for complete details, including schematic and theory of operation. Requires Adobe Acrobat Reader available at http://www.adobe.com/ for FREE!
Parallel Data Link Kits
Posted by ganesh at 4:40 AM
Specifications:
Transmitter L: 2-3/8" W: 1-7/8" H: 7/8"
Receiver L: 2-3/8" W: 2-3/8" H: 7/8:
Power Requirement: 12 VDC(Need a Power Supply?)
Operates at 433.92 MHz. (uses amplitude modulation)
Up to 16 Receivers can be used in a Network
See the following documents for complete details, including schematic and theory of operation. Requires Adobe Acrobat Reader available at http://www.adobe.com/ for FREE!
Audio Video Transmitter Kit
Posted by ganesh at 4:21 AM
Input: rca style audio and video jacks
Output: UHF channel 21 (450 - 500MHz adjustable)
Power supply: 12 to 15V DC / 100mA(Need a Power Supply?)
Dimensions: 2.8" x 4.1" x 1.2"
Digital Clock With Timer Kit
Posted by ganesh at 4:18 AM
Specifications:
Supply voltage: 12V AC C.T. (2 x 6V AC) / 300mA transformer
Output relay handles up to 3A / 110V AC or 24V DC (1.5A / 220V AC)
Display height: 15.2mm
50/60 Hz operation
Snooze function
PC board dimensions: 3.6" x 1.9" (93mm x 49mm)
Outgoing Phone Number Logger
Posted by ganesh at 4:09 AM
Specifications:
L: 5" W: 3-3/4" H: 1"
Requires 9 - 12 VDC Power Supply.(Need a Power Supply?)
3 Volt Lithium Back Up Battery (not included).
Stores up to 700 strings of (10 digit) numbers.(It will store as many digits that are pushed, there is no limit)
Download data to PC via Serial Port.
Use any terminal emulator program to get data.
Includes plastic case and all parts.
Electronic Combination Lock Kit
Posted by ganesh at 4:05 AM
Specifications:
Main Board: L: 3" W: 2-3/8" H: 3/4".
Key Pad Board: L: 2-5/8" W: 1-1/4" H: 1/2".
Requires 12 Volt DC power supply.(Need a Power Supply?)
Relay contacts rated for 240VAC @ 12Amps.
AM/FM Radio Kit and Training Course
Posted by ganesh at 4:01 AM
The unique design of this kit allows you to place the parts over its corresponding symbol in the schematic drawing on the surface of the printed circuit board. This technique maximizes the learning process while keeping the chances for an assembly error at a minimum.
This kit includes an assembly, lesson and theory of operation manual. The actual assembly is broken into simple sections. Each section should be completely tested before moving on. This reduces difficult trouble-shooting associated with many similar kits. Also included are practical hi-tech blue PC board with the schematic printed on the surface, and battery and solder included. The manual is easy to understand, no previous knowledge of electronics is necessary. This radio kit PC board has been designed so that no cabinet is necessary. A special bracket provides the necessary support to use the radio in any location, displaying the work achievement of the student.
Specifications:
Uses 14 Transistors and 5 Diodes.
PC Board Dimensions 11-5/8" x 5-1/4".
Operates on 9Volt battery (not included).(or Use this Power Supply instead of a Battery)
Includes complete course study guide.
Excellent for classroom trainer.
PIC Programmer & Experiment Board
Posted by ganesh at 3:54 AM
The code to program PIC's is written in standard ASCII and can be edited in any text editor or Microchip's MPLAB. We have also included a PIC16F627 so you can start programming and testing immediately.
Specifications:
Requires 12-15 Volt DC power supply.(Need a Power Supply?)
L: 5-3/4" W: 4" H: 3/4".
Supports 4 different 300 mil. PICs: 8p, 14p, 18p and 28p
Test buttons and LED indicators to carry out educational experiments, such as the enclosed programming examples.
PC connection through serial port.
Includes In Circuit Serial Programming (ICSP) connector.
Includes one Flash Microcontroller (PIC16F627) that can be reprogrammed up to 1000 times for experimenting at will.
CDROM Software to compile and program your source code is included minimum system requirements: IBM Compatible PC, Pentium or betterWindows™ 95/98/ME/NT/2000/XP
Rev 2.5 supports the following microcontrollers: PIC12F629, PIC12F675, PIC16C83, PIC16CR83, PIC16F83, PIC16C84, PIC16CR84,PIC16F84, PIC16F84A, PIC16F870, PIC16F871, PIC16F872, PIC16F873, PIC16F873A, PIC16F874, PIC16F874A, PIC16F876, PIC16F876A, PIC16F877(A)(ICSP only), PIC16F627, PIC16F627A, PIC16F628, PIC16F628A, PIC16F648A, PICF630, PIC16F676, PIC16F818, PIC16F819
EEPROM Programmer Kit
Posted by ganesh at 3:51 AM
Programs the following devices:2401, 2402, 2404, 2408, 24162432, 2464, 24128, 242569346, 9356, 9366, 9376, 9386
Specifications: L: 2-1/2" W: 2-1/4" H: 5/8" Requires external 9- 12 volt dc @ 50 mA power supply (Need a Power Supply?) Requires parallel port PC cable Link to download software provided Supports 8 bit eeproms only
Bi-directional DC Motor Speed Controller (Kit or Assembled)
Posted by ganesh at 3:48 AM
Specifications:
L: 3-3/4" W: 1-5/8" H: 1".
Motor Speed Controlled via a potentiometer.
For DC motors 12 to 32 Volts DC @ 5 Amps as constructed. The IRFZ44 Mosfets can handle up to a maximum 49Amps, but PCB trace capacity would have to be beefed up with some hookup wire (underneath the PCB) soldered between the MOFSET pins and the screw terminal blocks. If you are running beyond 5 Amps and the MOFSETS are getting hot, bigger heatsinks should be used. You can also dissipate heat with a cooling fan directed over the heat sinks.
Requires operating voltage of 6 - 32 VDC.(Need a Power Supply?)
This PWM DC motor controller circuit can be used for generating hydrogen, build your own fuel cell station. More common uses include controlling DC motors in golf carts, buggies, RC cars, robotics, DC hobby motors, toy DC motors, etc.
Three Digit Counter Module Kit
Posted by ganesh at 3:45 AM
Specifications:
Main Board: L: 2-1/8" W: 3-1/4" H: 1-1/2"
Input Board: L: 1-1/4" W: 1-1/2" H: 1/2"
Requires 9 volt battery.(or Use this Power Supply instead of a Battery)
Metal Detector Kit
Posted by ganesh at 3:42 AM
Specifications:
Metal detecting distance adjustable: up to 3.15"
Power supply: 9V battery (not included)
LED and buzzer indication
Dimensions: L: 2.2" x W: 2.5" x H 1.5"
Cell Phone Remote Control Kit
Posted by ganesh at 3:29 AM
Specifications:
L: 4" W: 1.7" H: 1"
Power supply: 12Vdc / 100mA(Need a Power Supply?)
Dual operation mode: on/off toggle or on with auto turn-off timer
Timer settings: 0.5s, 2s, 30s, 1 min, 5 min, 15 min, 30min or 1 hour
Relay has Normally Open and Normally Closed Contact.
Relay Contact Max Current 3Amp @ 120VAC.(more info on how relays work)
Sound Activated Relay Switch
Posted by ganesh at 3:21 AM
This mini-VOX - voice operated relay - is based on a circuit published in Silicon Chip, 9/1994, p31. We have improved it by putting an on-board Koa potentiometer in order to adjust the sensitivity. The idea behind a VOX is that instead of the user pressing a switch to activate a relay, the sound of the users voice itself activates the relay. This gives hands-free control over devices like lights and tape recorders. Relay stays on for 1 or 5 seconds (depending on components used) then shuts off. Different time values can be realized by using different value components (read k126.pdf for more information).
Specifications:
L: 2-1/4" W: 1-1/4" H: 5/8"
Requires 12 VDC Power Supply(Need a Power Supply?)
Current drain when off is 5-7mA and 35mA when activated
Relay output rated at 12/24VDC/1A (more info on how relays work)
Microphone can be connected on leads up to 2 feet away from the PCB.
Off time delay adjustable by changing component values.
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Digital Clock With 24 Hour Timer - Kit and Assembled Circuit Available
Posted by ganesh at 10:00 AM
Saturday, December 20, 2008
This digital clock with timer kit is an ideal option for use in homes and offices. The circuit is based on the LM8560 chip which is one of the most popular clock chips and incorporates a wide range of features such as alarm, snooze, and 24 hour timer (a relay can be connected to the PCB). The clock display is made up of a discrete array of 87 LEDs with digits measuring 2“ high.
Specifications:
- Supply voltage: 18V AC C.T. (2 x 9V AC) / 300mA (not included)
- 4-digit display
- Number of LEDs: 87 bright 4mm LEDs
- Digit height: 2" (50mm)
- Single board design
- Includes alarm melody generator
- Includes output circuit for external relay
- PC board dimensions: 8.84"L x 3.48"W x 1/2"H
- Speaker not included
Headlight Warning Kit
Posted by ganesh at 9:54 AM
This head light indicator may be set for one or two functions. To indicate that the head lights (or the side lights) should be switched off after switching off the ignition contact (battery protection). Or to indicate that the head lights should be on once ignition contact is switched on (obligatory in some countries).
Specifications:
- continuously repeated alarm tone for lights ON (may be disabled)
- repeated alarm tone for lights OUT
- only 3 wires are required for hook-up
- supply voltage: 12V DC
- PCB dimensions: 1.9" x 2.2"
Learn To Solder Kit - Our Best Seller!
Posted by ganesh at 9:43 AM
Why not introduce someone to the Exciting world of Electronics. This is a great introduction to a hobby that could lead to a career in the High Tech Industry. The kit includes a 30W soldering iron, diagonal cutters, solder, solder iron stand, printed circuit board, all components needed to build a flashing siren, and complete lesson plan. Complete with speaker and light emitting diodes. Finished circuit has an adjustable European Siren and flashing diodes.
We have sold thousands of these! Great for Schools, Clubs, Boy Scouts, Summer Programs etc. Fun for ages 10 through Adult.
Specifications:
- Includes all the tools needed to learn soldering.
- Includes a Printed Circuit Board and all components to build a working electronic siren.
- Includes a complete 10 page lesson plan and instruction booklet for easy integration into any electronics program.
- Requires 9 volt battery.
- Recommended for ages 10 and up (adult supervision required).